High Speed Disperser
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High speed dispersers handle the first stage of many liquid-liquid and solid-liquid processes, from mixing and homogenization to pre-dispersion before fine grinding. The main working part is a serrated dispersing disc that rotates at high speed inside the tank. As the disc pulls material into circulation, powder is incorporated into the liquid phase, agglomerates are reduced, and particles spread more evenly through the mixture. The material then becomes easier to process in the next step, while the formulation stays more consistent during production.
| Model | Motor Power | Rotation Speed | Disc Diameter | Lifting Stroke | Batch Capacity |
| kW | Rpm | mm | mm | L | |
| 1.5/2.2 | 0~1450 | 150 | 600 | 50~100 | |
| 4.5/5.5 | 0~1450 | 200 | 800 | 100~200 | |
| 7.5/11/15 | 0~1450 | 250/300 | 900 | 400~600 | |
| 18.5/22/30 | 0~1450 | 350/400 | 1200 | 600~2000 | |
| 37/45 | 0~1200 | 450 | 1600 | 1000~2500 | |
| 55/75/90 | 0~1200 | 500/550/600 | 1600 | 5000 |
Powder Feeding Hopper
High Speed Dispersing Disc
Customized Siemens/ABB Inverter
Customized Explosion-Proof Motor with ATEX Certification
Widely used for wet mixing and dispersion of low- to medium-viscosity liquids, slurries, paste-like materials, and powder-liquid formulations that require pre-dispersion, homogenization, or particle deagglomeration before further processing.
Paints and Coatings
Inks
Leather Coatings
Pesticides and Fertilizers
Viscous Materials
Cosmetics
Chemicals
New Materials
- The high-speed dispersing disc creates strong shear, turbulence, and cavitation inside the tank, helping break down agglomerated particles and disperse the material more evenly.
- Different dispersing discs can be selected according to the material and process, including serrated discs and other disc designs. The disperser can also be configured with vacuum defoaming, heating, cooling, sealing, or pressurization when required.
- For food, pharmaceutical, and cosmetic applications, the parts in contact with the material can be made of stainless steel, such as 316L, with a smooth surface finish for easier cleaning and better hygiene control.
- Optimized material flow and a suitable drive system help reduce energy use while maintaining the required dispersion effect. Dynamic balancing and stable mechanical design also help reduce vibration and noise during operation.
- Capacity and configuration can be adjusted for laboratory testing, pilot production, or large-batch manufacturing. Available options include lids, powder hoppers, selected motor and inverter brands, and certification requirements such as ATEX, UL, or CE.
Technical Drawings
We can prepare technical drawings based on the required equipment configuration and project needs, with initial drawings available within 3 days. After order confirmation, we can also provide detailed assembly and disassembly diagrams, factory layout drawings, production line flowcharts, and other supporting documents for the corresponding equipment when needed.
Customized Disperser Configurations
Different disperser configurations are available according to material viscosity, tank size, and process requirements, including double-shaft designs and single-shaft structures with double-layer dispersing discs.
Customized double-shaft disperser for stronger mixing and dispersion in higher-viscosity materials.
Customized Disperser Configurations
Different disperser configurations are available according to material viscosity, tank size, and process requirements, including double-shaft designs and single-shaft structures with double-layer dispersing discs.
Customized single-shaft disperser with double-layer discs and 360° shaft rotation for wider material circulation.
Different Dispersing Disc Designs Available
Dispersing discs can be made from wear-resistant stainless steel and shaped into serrated or other structures according to the disperser power, material viscosity, and process requirements. The disc angle and tooth design help create the shear needed for mixing and dispersion, while the sturdy structure supports long-term use. The discs are also easy to replace and clean, making maintenance more convenient during production.
Dust-Controlled Powder Loading
Different lid structures and powder loading hoppers can be customized to make powder addition more convenient. The hopper can also be connected to a dust collector to help reduce dust during feeding and keep the production area cleaner.
Explosion-Proof Design for Safer Operation
Explosion-proof configurations are available for processes involving solvents, flammable materials, or higher safety requirements. The control system and related components can be configured with a higher protection level to meet project safety needs and support safer production.
Easy to instatllation
Before delivery, the wires needed for operation are coded and arranged in the junction box on the high-speed disperser. Customers can follow the supplied circuit diagram to complete the on-site connection more easily, helping save installation time and labor.
Safety Limit Switch
The safety limit switch helps prevent the high speed disperser from operating while the lifting system is moving or when the material tank is not in the correct position, reducing the risk of operator injury. Explosion-proof limit switches can also be provided for dispersers used in hazardous areas, according to the required safety standards.
