PZB

Pin Type Bead Mill

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    PZB Pin Type Bead Mill
  • PZB Pin Type Bead Mill
  • PZB Pin Type Bead Mill
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Pin type bead mills are used for wet grinding and dispersion of liquid, slurry, and paste-like chemical materials. Inside the grinding chamber, the pin rotor keeps the beads moving through the material, so particles are broken down gradually instead of just being mixed. The static centrifugal separator holds the beads inside the chamber while allowing the finished material to discharge more smoothly, which is useful for continuous processing. Proper adjustment of the grinding setup can bring the material down to submicron or nanoscale fineness while improving color strength, transparency, and pigment use. They are suitable for materials with viscosity below 15,000 mPa·s and are commonly used for paints, coatings, dyes, pigments, color pastes, inks, pesticides, and other chemical formulations.

Technical Specifications
Model Working Volume (L) Motor Power (kW) Production Capacity (L/h) Cooling Water Flow (L/h)
PZB6 6 15 100–200 1000
PZB10 10 18.5 200–500 1500
PZB20 20 30 300–600 2000
PZB30 30 37/45 500–800 2000
PZB60 60 75 600–1500 2500
PZB150 150 160/200 800–2000 4000
PZB Pin Type Bead Mill Components
  • Grinding PinsGrinding Pins
  • Ceramic PinsCeramic Pins
  • PU PinsPU Pins
  • Sealed Cooling TankSealed Cooling Tank
  • Digital Pressure MeterDigital Pressure Meter
  • Digital Temperature MeterDigital Temperature Meter
  • Explosion-Proof Control PanelExplosion-Proof Control Panel
  • Double Mechanical SealDouble Mechanical Seal
  • Separation ScreenSeparation Screen
  • Control Cabinet with InverterControl Cabinet with Inverter
Applications

Pin type bead mills are suitable for wet grinding and dispersion of liquid, slurry, paste-like, and powder-liquid formulations, where solid particles are processed in a liquid base rather than as dry powder.

  • Paints and CoatingsPaints and Coatings
  • InksInks
  • Leather CoatingsLeather Coatings
  • Pesticides and FertilizersPesticides and Fertilizers
  • Viscous MaterialsViscous Materials
  • CosmeticsCosmetics
  • ChemicalsChemicals
  • New MaterialsNew Materials
  • Higher processing capacity
    The pin type bead mill uses a static centrifugal separation system to keep the grinding media inside the chamber while allowing the processed material to discharge smoothly. Higher flow rates can be achieved during continuous operation, helping production stay stable and efficient.
  • Efficient grinding performance
    The closed horizontal grinding structure and pin rotor design create strong grinding action inside the chamber. This helps improve particle size reduction and dispersion efficiency while supporting stable output during production.
  • Fine particle size and narrow PSD
    Grinding media as small as 0.1-0.2 mm can be used based on the material and process specifications. When the working settings are set correctly, the bead mill can aid in achieving submicron or nanoscale fineness with a more regulated particle size distribution.
  • Stable chamber and rotor structure
    The rotor and grinding chamber are arranged to improve material flow, reduce unnecessary wear, and make better use of grinding energy, which helps the bead mill run more steadily during long production cycles.
  • Multiple cooling design for temperature control
    Temperature control is important during wet grinding because excessive heat can affect material stability, viscosity, color performance, and final particle distribution. The cooling design helps remove heat from different areas of the bead mill during operation.
    Cooling water passes through spiral channels around the grinding chamber to remove heat from the main working area.
    Rotor cooling can be added to improve heat exchange inside the grinding area.
    More even temperature control helps keep the material condition more stable during grinding.
    A more controlled grinding temperature can allow for a narrower PSD while also improving colour strength and pigment utilisation in inks, coatings, colour pastes, and other compositions.
PZB Pin Type Bead Mill

The PLC + HMI control system allows operators to set process parameters, monitor operation, and save data for repeat batches, making daily operation easier and helping new operators follow established process settings more consistently.

PZB Pin Type Bead Mill

In grinding processes, controlled temperature helps protect the material, keep dispersion quality consistent, and improve color strength, transparency, and pigment use in inks, coatings, and color pastes.

PZB Pin Type Bead Mill

The grinding chamber, rotor, and pins can be made with different materials to match the product being processed, such as silicon carbide, tungsten carbide, zirconia, polyurethane, or high wear-resistant alloy steel.

PZB Pin Type Bead Mill

Equipped with a double mechanical seal and an integrated self-circulation structure for low leakage and easy maintenance. Optional FFKM rings and compatible coolants ensure excellent solvent resistance.

PZB Pin Type Bead Mill

A small collection tank at the bottom of the bead mill receives any liquid leakage from the mechanical seal area, making it easier for operators to check the seal condition and take preventive action when needed.

PZB Pin Type Bead Mill

Meters on the cooling water inlet and outlet make temperature monitoring easier during production and help operators keep the grinding process more stable.

PZB Pin Type Bead Mill

Motor options can be chosen according to production and safety requirements, including Jiangsu Dazhong, Siemens, ABB, and other suitable brands. Explosion-proof motors and certifications such as CE or ATEX can also be provided when required by the project.

PZB Pin Type Bead Mill

Siemens or ABB inverters and Schneider Electric components can be used to support stable speed control and smoother operation during grinding and dispersion.

Finished Bead Mills Ready for Delivery
  • Finished Bead Mills Ready for Delivery
  • Finished Bead Mills Ready for Delivery
  • Finished Bead Mills Ready for Delivery
Polyc is a reliable provider of wet process grinding and dispersion solutions, specializing in industrial chemical equipment for dispersing, mixing, and bead milling. Our products range includes bead mills, high-speed dispersers, mixers, emulsifiers, and mixing reactors, designed for efficient particle size reduction and uniform processing of liquid materials, widely used in coatings, paints, dyes, inks, composite material, putty, adhesive & silicone sealants and related chemical industries. With a focus on performance, durability, and process reliability, Polyc helps manufacturers improve product consistency and production efficiency. From laboratory development to large-scale manufacturing, we deliver practical solutions tailored to real production requirements.