Emulsifying Kettle
Emulsifying kettles combine a closed mixing vessel with a high-shear rotor-stator head, stirring system, vacuum function, and temperature control. Materials can be mixed, dispersed, homogenized, emulsified, defoamed, heated, or cooled inside the same vessel, reducing the need to transfer material between separate steps. Inside the vessel, the stirring system keeps the batch moving so the material can pass repeatedly through the high-shear rotor-stator head, where droplets, soft agglomerates, or solid particles are broken down for a more uniform mixture. When the formulation is sensitive to trapped air or foam, vacuum operation helps create a denser and smoother batch, while the jacketed vessel can heat or cool the material when temperature control is required.
| Kettle Volume (L) | Vessel Diameter | Vessel Height | Emulsifying Motor Power | Emulsifying Speed | Mixing Motor Power | Mixing Speed |
| mm | mm | kW | Rpm | kW | Rpm | |
| 1000 | 1100 | 1550 | 11 | 0-3000 | 4 | 60 |
| 2000 | 1300 | 1900 | 18.5 | 0-1450 | 4 | 50 |
| 3000 | 1500 | 2300 | 30 | 0-1450 | 7.5 | 50 |
| 5000 | 1900 | 2300 | 22*2pcs | 0-1450 | 15 | 50 |
High-Shear Rotor-Stator Head
ATEX Explosion-Proof Control Panel
Manhole and Material Inlet
Siemens/ABB Motor and Inverter
Emulsifying kettles are suitable for wet processing of high-viscosity liquids, liquid-powder mixtures, slurries, pastes, creams, emulsions, ointments, sauces, and other formulations that require mixing, dispersion, homogenization, emulsification, defoaming, and temperature control.
Paints and Coatings
Inks
Leather Coatings
Pesticides and Fertilizers
Viscous Materials
Cosmetics
Chemicals
New Materials
- Emulsification, stirring, mixing, defoaming, and temperature control can be integrated in one closed vessel, so the batch can be processed with less material transfer and better control over each production step.
- The built-in high-shear emulsifying head creates strong shear inside the vessel, allowing droplets, soft agglomerates, or solid particles to break down and disperse more evenly through the liquid phase.
- Heating or cooling can be handled through a large-area jacket or half-pipe jacket, while the stirring system keeps the material circulating so temperature spreads more evenly through the batch.
- Vacuum operation removes bubbles generated during mixing and emulsification, which helps create a denser, smoother product with less trapped air.
- The closed vessel structure helps reduce outside contamination during processing. Sanitary-grade designs, CIP/SIP cleaning options, and GMP-related configurations can also be customized when required for food, pharmaceutical, cosmetics, or similar production.
Technical Drawings
We can design technical drawings with specified configurations according to customer needs, and can produce drawings within 3 days. After the customer places an order, we can also create detailed disassembly and assembly diagrams, factory layout diagrams, production line flowcharts, etc. for the corresponding machines if they need them.
Different Rotor-Stator Structures
Rotor-stator tooth shape, opening size, and stage design can be customized according to material viscosity and process requirements, supporting emulsification and dispersion for low- to medium-high-viscosity formulations.
Compact Integrated Structure
The emulsifying kettle combines the high-shear head, mixing vessel, vacuum function, and temperature control in one unit, allowing mixing, emulsification, defoaming, heating, and cooling to be handled in the same vessel.
